Manufacture

Manufacture

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Applying advanced technologies, we produce flint glass packaging from 50 to 2000 ml in standard and creative shape using BB, PB and NNPB methods. Our production is equipped with modern glass-melting furnaces with an automated process control system at all stages, high-speed glass-forming machines operating in 2- and 3-goblet modes, and a multilevel quality control system for manufactured products.

Glass containers are the safest and most environmentally friendly type of packaging. Natural raw materials and high temperatures lie at the core of glass birth. Careful adherence to technology at all stages of production ensures the quality and environmental friendliness of our glass packaging for foodstuff and beverages.

Materials used in glass production:

  • high-silica sand. Its mass fraction can reach 75% in glass composition. It is this material that is considered basic;
  • dolomite;
  • soda ash;
  • limestone;
  • feldspar.

Production stages

1

Preparation of glass batch.

This stage is considered one of the most important. It is necessary to observe the recipe and dosage of raw materials strictly, so that the chemical composition of the glass and the quality of the finished glass products correspond to the specified parameters.

2

Glass melting and preparation for moulding.

In the melting process in a glass furnace at a temperature of 1450-1500⁰C, the components of the raw materials, going through all stages from sintering to refining, are converted into a physically and chemically homogeneous molten glass.

3

Product making, annealing and application of protective and reinforcing coatings

Finished and cooled to the molding temperature, the molten glass is fed through the feeders to the glass-forming machines. After molding, the products are coated with reinforcing coatings and annealed in special ovens.

4

Inspection, sorting and packing

Products undergo continuous automatic and visual control for compliance with the specified parameters and are transported along the transportation lines to automated palletizing lines.

5

Warehousing, storage and shipment of finished products

Finished products in pallets are transported to the warehouse, stored and shipped to customers by all types of transport.

Production in numbers

975
million conventional units
glass containers per year
Production capacity of the Krasnoye Echo plant
295 600
tons per year
Is the capacity of the plant
810
tons per day
Glass furnace throughput

Quality management

Realizing the importance of the quality and safety for glass packaging intended for food products, we have successfully implemented the worldwide standard for packaging and packaging materials BRC (British Retail Consortium). Since 2014, the company has been demonstrating compliance with the requirements of this standard. The «AA Grade Certificate» confirms the safety of our products. The management system, which ensures compliance with the strict requirements of the standard, is annually audited. BRC compliance is a guarantee of our products safety throughout the entire supply chain.

A multilevel quality control system provides:

  • automatic online control
  • continuous visual inspection of products
  • control of geometric parameters and tightness of the finish
  • rejection of products with visual and dangerous defects

Modern control and testing methods guarantee quality at all stages of production.

Shipment of finished products

The company's products are supplied to all regions of Russia, as well as exported to the CIS and EU countries.

Delivery methods

  • self-pickup by road vehicles from the warehouse of the enterprise
  • delivery by road vehicles upon application of customer
  • shipment by railway carriages
Shipment of products: 24/7
Paperwork: Mon-Thu: from 8:00 am until 5:00 pm, Fri from 8:00 am until 4:30 pm, Sat-Sun: closed

Certificates